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Prototyping products

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CREATING A PROTOTYPE - IT'S A PRINTING OF THE BILLET / DETAILS ON A 3D PRINTER

What is a prototype for?

The prototype is a complete functional model of the new product and is used for testing it. Using the prototype, you can study the functionality of the product, check the operation of the systems, identify and correct deficiencies before the start of mass production.

Even when manufacturing a product using vacuum casting technology, a prototype is needed to create a flexible mold for plastic molding.

Ways to create a prototype in «MARABU»

  1. Printing on a 3D printer.

    To make a prototype, you need a 3D model of the product.

  2. CNC milling from a workpiece (bar).

    For the manufacture of the prototype requires preparation - bar.

  3. Metal milling.

  4. Making a prototype manually from model plastics, clay.

  5. Bonding from sheet materials.

    For the manufacture of the prototype, the following sheet materials are taken: plywood, MDF, acrylic, etc.

  6. Laser cutting of sheet materials.

    For the manufacture of the prototype, the following sheet materials are taken: plywood, MDF, acrylic, etc.

  7. Bringing the finished part to the state of a new prototype by making changes to the part.

    Changes to the part are made by grinding, polishing, priming, adding / removing certain elements, gluing, milling, etc.

The simplest and most accurate way to make a prototype is to print on a 3D printer.

The «MARABU» enterprise uses the FDM printer to create samples - Flash Forge creator Pro, Flash Forge Guider 2, SLA printer - Formal forms 2. The finished part, for example, a gear, can be used immediately for its intended purpose.

The cost of manufacturing a prototype depends on many parameters, the main of which are:

  • Model weight
  • Build quality
  • The position of the model during construction (horizontal or vertical)
  • 3D printer print time

Material Description Hardness Rigidity/Elasticity Color
FullCure 720 Rigid, brittle 83D Bending module 75,8 MPa Yellow-transparent
TangoGray Elastic 75А Tear Resist. 9,5 kg/cm Gray

  • 3D-prototyping of products is considered one of the most important points in the development. Prototyping helps identify all product flaws and fix them.
  • Using the prototype, you can test the functionality of the product and analyze the assembly of parts and elements. The prototype is made on the basis of technical task, it is a full-sized functional presentation model.
  • After all the tests and adjustments to the prototype of the product, the approved version is being prepared for production at the following stages (production of a test sample, casting of a run).

Stages of creating a prototype product:

  • 01

    Составление технического задания

    Terms of Reference - a document that spells out all the requirements for the product. The dimensions, characteristics and characteristics of the filling, appearance, principles of operation and functions of the device. Additional materials will be needed: drawings, sketches, photos, videos, etc.

  • 02

    Creating a 3D model of the future product

    After receiving all the documentation, the 3D designer begins work on the project. Using special programs(Solidworks, 3Ds Max, Maya) an exact model is created.

  • 03

    The choice of prototype manufacturing method

    The third step is the choice of the prototype manufacturing parameter: 3D printing or milling. Depending on the purpose of the product, its size and characteristics.

Creating a prototype and its detailed analysis will help to understand, whether it was possible to technically realize the initial idea in the finished device.

Prototype development allows you to check:

  • hardware;
  • convenience of product collection;
  • the convenience of use.

Prototype manufacturing order

You can place an order for the manufacture of a prototype by filling out the form below "Calculate the cost of the order." You can also contact us in any way convenient for you. More information on the page «Contacts».
Please note that the production of the «MARABU» company is located in Kiev, but orders are accepted throughout Ukraine.

Order the calculation of the cost of services for your project

Для получение быстрого расчета стоимости изготовления изделий, вышлите нам изображение оригинала (чертежи, 3Д-модель, фото) и заполните необходимые поля.

Acceptable formats of 3D models, sketches and drawings: STL, STP, OBJ, IGES, SLDPRT, STEP, PNG, JPG, PDF.

(050) 390-53-31; (044) 229-15-89